CUSTOM FITTINGS

Customized Fittings Experts

Custom pipe fittings by material and by shape: from duplex, super austenitic and nickel alloys to non-standard angles and jacketed geometry - if you can draw it, we can make it.

MATERIALS BY APPLICATION

The Right Alloy for the Right Service

Standard austenitic to nickel alloys - matched to your medium, temperature and chloride level.

01

Standard Austenitic - 304/304L, 316/316L

General corrosion resistance with hygienic surfaces - food and beverage, pharma, water treatment, general chemical and construction.

02

Ti-Stabilized - 316Ti, 321, 347

Resists sensitization and intergranular corrosion at 450-850 degrees C; no post-weld annealing needed - welded petrochemical systems, heat exchangers, steam lines.

03

Duplex - 2205, Lean 2101

Yield about twice 316L with excellent chloride stress-corrosion resistance - offshore topsides, chemical tankers, desalination intake, pulp and paper.

04

Super Duplex - 2507, Zeron 100

PREN above 40; outstanding pitting resistance in seawater - seawater cooling, subsea and FPSO piping, FGD scrubbers.

SPECIAL GRADES

Special and High-Alloy Grades

The grades many factories refuse - sourced, formed and certified here.

01

Super Austenitic - 904L, 254 SMO, AL-6XN

6Mo high-nickel chemistry resisting sulfuric and phosphoric acids and high-salinity brines - acid plants, seawater exchangers, pulp bleaching.

02

Nickel Alloys - 600/625, 800H/825, C276/C22, Monel

Inconel, Incoloy, Hastelloy and Monel families for reducing and oxidizing acids, caustics, HF, sour gas and high temperature - chemical, pollution control, marine.

03

Acid Duty and Urea Grades

Alloy 20 for sulfuric acid systems; urea-grade 316L and 310MoLN for urea synthesis and stripper service.

04

Titanium and CuNi

Titanium Gr.1/Gr.2 immune to chloride attack; CuNi 90/10 and 70/30 for marine seawater piping - desalination and shipboard systems.

WHY THE HARD JOBS ARE OURS

Why Customers Come to Spai for Special Materials

High-nickel and molybdenum alloys are expensive - one failed forming trial means heavy scrap losses, so many factories simply refuse these orders. We say yes.

01

Stable Special-Alloy Sourcing

Reliable supply of special-alloy pipe, bar and plate from qualified mills, with heat-number traceability on every piece.

02

Proven Forming and Welding

A senior forming and welding team with proven WPS/PQR for each alloy family - the process is qualified before your material is cut.

03

Yield Control

Careful nesting and yield planning for expensive alloys - less scrap, lower cost, documented from cutting list to finished piece.

04

Verification

PMI plus full inspection: dimensions, NDE and hydrostatic test with EN 10204 3.1 certificates; customer-witnessed inspection on request.

SPECIAL SHAPES

Deep Processing to Customer Drawings

If you can draw it, we can make it - beyond the standard catalogue.

01

Non-Standard Angles

Elbows and laterals at any angle from 15 to 179 degrees (22.5, 50, 67.5, 135...) with accurate end-to-end layout.

02

Special Radii and Geometry

2D / 2.5D / custom radii, mitered segment elbows for large sizes, swan-neck and Z or U offset bends, Y-branches and unequal-offset tees, manifolds and cluster assemblies.

03

Jacketed and Transition

Jacketed steam-traced fittings with vent and nozzle details per drawing; wall-thickness transitions, OD-to-OD and metric-to-ASME transitions, flanged by butt-weld specials.

HOW TO SPECIFY

How to Specify a Custom Fitting

Send four things - our engineers propose the most cost-effective grade.

01

Service Data

Medium and concentration, operating and design temperature and pressure, chloride level and pH if known.

02

Code and Certificate

Design code (ASME / EN / GB) and required certificate - EN 10204 3.1 as standard, 3.2 on request.

03

Drawing

Sketch or CAD drawing for special shapes; standard-type fittings need only size, schedule and grade.

04

Our Answer

Often upgrading from 316L to 2205 saves weight and cost, or 316Ti replaces stabilized 321 where suitable - you get the recommendation, not just a price.

FAQ

Custom Fittings: Frequently Asked Questions

Questions buyers ask - with direct answers.

Still unsure? Send your specification and our engineering team will confirm.

CONTACT

Request a Package Quote

Send the product list, sizes, materials and quantity - we reply with one consolidated proposal.

Email
melinda@spai-steel.com
Phone
+86 158 7408 6780
Office
High-Tech Industry Zone, Changsha, Hunan
Hours
Mon-Fri 9:00-18:00 (GMT+8)

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